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Merlin XX restoration

This will follow the restoration of a Merlin MK XX to static running condition. We hope to give our customers and visitors an insight into the challenge and rewards of such a project. The information is kindly being supplied by Dave who is the owner of this beautiful Mk XX and he gets our grateful thanks for sparing the time to share his project with us.

Updates will be listed in "What's New" Updated 18/02/08

Welcome to this page which Graham has kindly put together for anyone interested in following my restoration of this Merlin XX engine. I bought the engine just before Christmas 2007. There are a number of people, all of whom have played a big part in enabling me to do this, and if any of you read this (you know who you are!), I would like to say a huge thank you.


 
I have tried to trace as much history as possible about the engine in the short time I have had it. The only definite information so far has come from the Rolls Royce Heritage Trust who have been very helpful with information and advice. The engine was one of 2000 built at the Rolls Royce factory in Glasgow to contract number SB4601/40 between 9th January 1942 and 1st June 1942. This particular engine 52771, was built in the week ending 23rd Jan 1942 and was despatched on 7th Feb 1942. Beyond that the only additional information was 'believed written off in Russia' and that it was probably installed in a Hurricane II. Certainly the Hurricane link is likely as the engine has upper coolant galleries for a header tank mounted behind the engine, and a chain sprocket for manual starting, both features that I think were unique to the Hurricane installation. Beyond this, most of the information is very uncertain, but it does seem likely that it was recovered from Russia at some stage, and there are conflicting reports that suggest it could have been connected in some way with three different Hurricane airframes. I would be extremely grateful if anyone has any more information that Graham could pass on to me.
 
This will be a huge learning curve, but the intention is to try and restore this engine to running condition. Clearly this will depend largely on what we find once it starts coming apart, but one thing is for sure, this will be a long term project, not least of all because I need to move house before making a start! So, it could be a while before it gets under way, but hopefully the photos will be worth the wait.
 

Enjoy Dave
 

The Merlin XX  ran on 100 octane fuel. This allowed it to be run at higher manifold pressures, which were achieved by increasing the "boost" from the centrifugal type supercharger. The result was that the otherwise similar engine delivered 1,300 hp (970 kW). Another improvement made to the XX and future Merlin variants was a redesign of the cooling system to work using a 70/30% water/glycol mix rather than the 100% glycol of the Merlin I, II and III series. This allowed the engines to run some 70 degrees C cooler, substantially improving engine life and reliability. This also removed a potential fire hazard from Merlin powered aircraft, as pure ethylene-glycol is a flammable liquid.

The Merlin XX cutaway

 

 


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